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Showing posts with label technology. Show all posts
Showing posts with label technology. Show all posts

Friday, August 6, 2010

Let's Learn What This Technology Is

What Is Biogas?


Biogas is a gas mixture which is generated when organic compounds are fermented in the absence of air (anaerobic fermentation). This gas mixture is mainly made of carbon dioxide (CO2) and methane (CH4). Methane is a combustible gas, which means it can be burned. It can be used as a fuel for cooking and lighting.


The Biological Gas Plant


A plant to collect biological gas has five components: the inlet, the fermentation chamber, the gas, the gas storage bag or tank, and the outlet and the exit pipe through which the gas is removed. Organic matter such as manure (human or animal), duckweed or rice straw is brought into the fermentation chamber (through the inlet). The process of anaerobic fermentation will take place here to generate biological gas (biogas). It will also produce a substrate rich in nutrients which can be used as organic fertilizer or fish feed.
The processing of manure, organic rubbish and wastewater in the plant helps to keep the environment clean. There is no longer any bad smell from sewage or livestock manure. Cooking by biogas is much cleaner than cooking over a wood fire, and there is no smoke to cause lung problems and eye diseases.


The Technology


Begin by loading the fermentation chamber with the materials to be fermented (manure or other wastes). You should begin with an initial load of 300 - 500 kg of materials for each cubic meter of the fermentation chamber.
This needs to be supplemented by an additional 8- 10 kg each day for each cubic meter of the fermentation chamber. The gas output will be 250 - 400 liters for each cubic meter of the chamber.
Expressed another way, 1 kg of manure will have a gas yield of 30 - 60 liters/day, for several days. The gas yield from 1 kg of water hyacinth will be 40 - 50 liters/day, for several days.
One cubic meter of gas (= 1000 liters) is enough to cook the day's food for a 6 - 7 member family, or provide lighting for 4 - 5 hours. It could replace one liter of petrol to operate a 400W electric generator for two hours.


Precautions

  • The plant must be tested to make sure it is water-tight and gas-tight.
  • Enough fresh material must be added before it is used every day.
  • There must be a water source to provide enough water to clean the livestock pens regularly, to provide fresh material for the fermentation chamber system. (Each liter of manure needs 1 - 3 liters of water).
  • The plant must be equipped with a safety valve or U-shaped barometer.
  • Chemicals such as detergents or pesticides must not be put into the fermentation chamber.
  • After fresh manure and water is added to the fermentation chamber, the valve should be opened so the gas can escape. At this stage, the gas is mainly carbon dioxide. This should be done once or twice, before the biogas plant comes into use for biogas production.
  • The gas from the fermentation chamber is not used directly, but is stored in an auxiliary gas tank protected by a safety valve. It is this auxiliary gas tank, not the main gas tank, which is connected to any domestic appliances.

Stats of Bio-gas Plant

Materials Used for the Construction:


#
Material
Amounts
Rupees (PKR)
1
Bricks
3500
12250
2
Bajri
50 feet
2150
3
Sand
100 feet
1800
4
Cement
35 bags
8100
5
Concrete pipe
4 (12 inches)
1850
6
Sarya
8 pieces of 2 sooter(2.5 feet)
2 pieces of 4 sooter(3 feet)
350
7
Pressure gauge,Handle valve,bush,elbow
1,1,1,1
1000
8
Steel pipe
1,1 feet length(1 inch)
200

Labour charges:


No
Labor
Days
Cost (PKR)
1
Dump digging
11 days
10,800
2
Dump construction
16 days
19,200

Total Expenditure:
Total expenditures for the construction of biogas plant using relatively cheapest materials is 70,000 rupees.

Time Schedule for the Construction:


#
Schedule
Date
1
Class visit (First) for Site Selection
29-Mar-10
2
Start of dump digging
1-Apr-10
3
Class visit (Second)
9-Apr-10
4
Completion of digging dump
11-Apr-10
5
Class Visit (Third)
22-Apr-10
6
Start of dump construction
22-Apr-10
7
4th class visit
25-Apr-10
8
Completion of dump construction
07-May-10
9
Construction of inlet and outlet tanks with lids
25-May-10
10
5th Visit
15-Jub-10
Conclusion:

All the material was provided to the place of construction with following characteristics.

  • Low cost of material to be purchased.
  • Good quality material.
  • In time and safely provision.

Thanks to Waseem Ahmad for providing Sats.


Biogas Plant Being Installed In Town

A Biogas plant at Burj Attari (pic by Ahmad Nawaz)




We (introduction is given below) built the Attari’s first Bio-Gas Plant in 2010 and it is going operational soon. I'm thinking that it worth introducing on a large scale and we're trying made to carry it to every house in Burj Attari. Is bio-gas from cow-dung solution to the gas requirements of rural areas? Last year, some Govt. College University - GCU, MPhil students visited Burj Attari, in order to plan a bio-gas plant because it is being introducing in some developing countries specially Pakistan, which is already facing big energy crisis. In the discussions I (Ahmad Nawaz and my teacher) told them that I could build such a unit and examine its working and produce a report in a few of weeks’s time. I didn't have any drawings and neither had he, but I'd a complete theoretical idea of working of it, while I was a student of final year in UET Lahore.
 I fully understood fermentation process and built a separate unit for it. We built this unit during the some month's time and carried out tests and trials over a period of a few days.

Disclaimer: This article is approved by Waseem Ahmad.